Optimise warehouse efficiency with effective wire mesh decking solutions. While traditional wood or steel frames posed challenges like space limitations, inventory inaccuracies, and fire hazards, modern warehouses are embracing versatile wire mesh decking systems. These sleek, robust, and lightweight alternatives enhance overall warehouse operations by maximising available space. If you’re aiming to improve your warehouse productivity, it’s time to explore the benefits of wire mesh decking.

What Is Wire Mesh Decking?

Wire mesh decking, also known as rack wire decking, is a type of warehouse decking designed to hold stock. It is made by first creating a grid sheet, which is then welded to support bars. The steel used can be pre-galvanised, hot-dipped galvanised, or powder-coated for added durability. Its quality, strength, flexibility, and lightweight nature make it a popular choice for warehouses worldwide.

The Benefits Of Wire Mesh Decking

There are many advantages to rack wire decking, no matter the size of your warehouse or the stock you are storing. The main benefits include:

  • Quick installation

    Unlike steel racking structures that must be built to your specific requirements, wire mesh decking is an accessory that fits into standard sizes of warehouse pallet racking. You can easily upgrade your existing racking system by adding wire mesh decking or install a bespoke solution that is scalable for your business.

  • Reliable and Durable

    You want reliable warehouse racking, with peace of mind that once installed, you don’t have to worry about it breaking, rusting, or potentially harming your stock or an employee. Wire mesh racks are built to last. Using high-grade steel, they are fused together to provide strength and durability for years to come.

  • Exceptional Strength

    The heavy-duty grid design of wire mesh decking makes it ideal for heavier loads. Its open-weave structure evenly distributes weight across your racking’s beams and support channels, creating a stronger foundation. It also provides additional support in case pallets break or when loading pallets with forklifts.

  • Easy to Repair

    Yes, wire mesh decking is a long-lasting solution, but in a warehouse environment, especially a fast-moving one, dents and damages will naturally happen. Due to its standard sizing, this is an easy solution; simply remove the damaged decking and replace it with new. This quick turnaround reduces any impact on operations, and with regular maintenance checks, your wire decking will last longer.

  • Better Stock Organisation

    Wire mesh decking is an addition to your warehouse racking system rather than an alternative. It sits on the racking beams and does not take up additional space, allowing you to maximise your storage capacity. Additionally, the open-weave design permits more light to pass through, making it easier for staff to locate stock and streamline the inventory process.

  • Cost-Effective Solution

    No matter which type of wire mesh decking you opt for—Waterfall Decking or Inverted Channel Decking—standard sizes are readily available from our stock range. For any non-standard sizes, we offer made-to-order options. This flexibility helps keep costs down, and the lightweight structure of the decking makes it easy to transport and install, further reducing the overall expense.

  • Increased Safety

    Wire mesh decking uses a fire-resistant metal with a higher melting point, instantly reducing fire risk. If there is a fire within the racking, the gaps within your wire decks will allow the sprinklers to reach the fire. The open weave also allows for better ventilation and more light, creating a nicer and safer environment for staff, visitors, and your products.

  • Easier to Clean

    Along with enhanced safety, wire mesh racking is much easier to clean and maintain. The open weave design prevents dust and dirt from gathering, and unlike timber, it doesn’t absorb water, eliminating the risk of rot.

  • Highly Adaptable

    If you already have a warehouse racking system, you’re in luck! Wire mesh decking solutions are compatible with most pallet racking systems, making them extremely versatile for any type of warehouse or industry. If you have a specific space or product that needs storing, a wire mesh deck can be designed to meet your needs.

  • Variety in Types of Decking

    There are various design variations of wire mesh decking, including Waterfall Decking, Drop-in Flush Decking, Step-Channel Decking, Flared-Channel Decking, and Inverted Channel Decking. These variations differ slightly based on preferences such as support bars, aperture, finish, design features, or wire thickness, and each has different weight-bearing qualities influenced by the stock you’re storing. However, all of them offer the benefits outlined in this article.

Installing Wire Rack Decking

Any type of wire mesh decking will benefit your warehouse if you’re looking to improve safety, reduce fire risk, and increase space and efficiency. It’s important to consider what items you’re storing and space available to find the right type of wire mesh racking for your needs. As wire mesh experts, we are happy to talk you through your options, visit your site, and provide our professional recommendations to get the most from your operation.

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Posted on 14 October 2024 in Warehouse Storage